3D panels specification detail and six common types sizes

Five parts of 3D wire panel structure after shotcrete
3D wire panel structure details after shotcrete

  1. The outer layer of shotcrete.
  2. Welded reinforcing mesh of high wire.
  3. The expanded polystyrene sheet core.
  4. Diagonal wire (stainless or galvanized wire).
  5. The inner layer of shotcrete.

We manufacture all sizes of 3D panels, the main specifications as following, and other size can be customed.

3D Panel dimensions:

  • Length - 2m, 3m, 6m.
  • Width - 1.00m, 1.15m, 1.20m.
  • Thickness 50mm (for walls), 100mm (for the internal load-bearing walls), 120mm (for exterior wall).
  • Weight: 25kg ( 3 × 1.2m panel).

Reinforcing welded mesh of high-wire

  • Materials: low carbon grade, and galvanized wire.
  • Reinforcing mesh wire diameter: 3mm - 4.5mm.
  • Mesh size of 50 × 50mm, 50 × 100mm, 100 × 100mm.
  • Diagonal wire stainless steel or galvanized wire diameter of 3mm- 4mm.
  • Step laterally - 100 or 200mm.
  • Step longitudinally - 100mm or 200mm.
  • The distance between the mesh and polystyrene - 16mm (for walls), 20mm (for load-bearing walls).
  • The number of diagonal bracing rods : 100 pieces per Sq. m.

The core of expanded polystyrene (polystyrene foam P-25, P-35) thickness 50mm / 100mm /120mm / 150mm. (for exterior walls 120mm, internal - 50mm).

Finished design also includes:

  • After the establishment of reinforced 3D panel at a construction site, it will be done 2 - 3 layers of concrete shotcrete method (using plaster station or hopper).
  • Outer layer of shotcrete 50 - 60mm (class not lower than B20).
  • Inner layer of shotcrete 50 - 60mm (class not lower than B20).

Six commonly used models

3D panel SDY-55

panel dimensions

  • Length - 3m.
  • Width - 1.15m.
  • Expanded polystyrene - a special polystyrene, expandable, suspension TU 301-05-164-92.
  • The density of 15 to 25 kg/m3.
  • The thickness of expanded polystyrene - 50mm.

Reinforcing mesh of high-wire

  • Diameter - 3.0mm.
  • The size of the mesh opening - 50 × 50mm.
  • The distance between the mesh and polystyrene - 16mm.

The diagonals

  • Diameter - 3.0mm zinc wire.
  • Step laterally - 100mm.
  • Step longitudinally - 200mm.

3D panel SDY-105

Panel dimensions

  • Length - 3m.
  • Width - 1.15m.
  • Expanded polystyrene - a special polystyrene, expandable, suspension TU 301-05-164-92.
  • The density of 15 to 25 kg/m3.
  • The thickness of expanded polystyrene - 50mm.

Reinforcing mesh of high-wire

  • Diameter - 3.0mm.
  • The size of the mesh opening - 100 × 100mm.
  • The distance between the mesh and polystyrene - 16mm.

The diagonals

  • Diameter - 3.0mm zinc wire.
  • Step laterally - 100mm.
  • Step longitudinally - 200mm.

3D panel SDY-1010

Panel dimensions

  • Length - 3m.
  • Width - 1.15m.
  • Expanded polystyrene - a special polystyrene, expandable, suspension TU 301-05-164-92.
  • The density of 15 to 25 kg/m3.
  • The thickness of expanded polystyrene - 100mm.

Reinforcing mesh of high-wire

  • Diameter - 3.0mm.
  • The size of the mesh opening - 100 × 100mm.
  • The distance between the mesh and polystyrene - 16mm.

The diagonals

  • Diameter - 3.0mm zinc wire.
  • Step laterally - 100mm.
  • Step longitudinally - 200mm.

3D panel SDY-510

Panel dimensions

  • Length - 3m.
  • Width - 1.15m.
  • Expanded polystyrene - a special polystyrene, expandable, suspension TU 301-05-164-92.
  • The density of 15 to 25 kg/m3.
  • The thickness of expanded polystyrene - 100mm.

Reinforcing mesh of high-wire

  • Diameter - 3.0mm.
  • The size of the mesh opening - 50 × 50mm.
  • The distance between the mesh and polystyrene - 16mm.

The diagonals

  • Diameter - 3.0mm zinc wire.
  • Step laterally - 100mm.
  • Step longitudinally - 200mm.

3D panel SDY-512

Panel dimensions

  • Length - 3m.
  • Width - 1.15m.
  • Expanded polystyrene - a special polystyrene, expandable, suspension TU 301-05-164-92.
  • The density of 15 to 25 kg/m3.
  • The thickness of expanded polystyrene - 120mm.

Reinforcing mesh of high-wire

  • Diameter - 3.0mm.
  • The size of the mesh opening - 50 × 50mm.
  • The distance between the mesh and polystyrene - 16mm.

The diagonals

  • Diameter - 3.0mm zinc wire.
  • Step laterally - 100mm.
  • Step longitudinally - 200mm.

3D panel SDY-515

Panel dimensions

  • Length - 3m.
  • Width - 1.15m.
  • Expanded polystyrene - a special polystyrene, expandable, suspension TU 301-05-164-92.
  • The density of 15 to 25 kg/m3.
  • The thickness of expanded polystyrene - 150mm.

Reinforcing mesh of high-wire

  • Diameter - 3.0mm.
  • The size of the mesh opening - 50 × 50mm.
  • The distance between the mesh and polystyrene - 16mm.

The diagonals

  • Diameter - 3.0mm zinc wire.
  • Step laterally - 100mm.
  • Step longitudinally - 200mm.
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